Bruce Uchida's BMW-powered 1959 Austin Healey Sprite

Bruce Uchida's BMW-powered 1959 Austin Healey Sprite

as published in BritishV8 Magazine, Volume XVI Issue 2, October 2008

Owner: Bruce Uchida
City: Lakewood, CO
Model: 1959 Austin Healey Sprite
Engine: BMW 2002 2L four-cylinder
Conversion performed by: owner

Engine: BMW 2002tii four cylinder engine (1990cc, single overhead cam, two valve/cylinder, rated 130hp at 5800rpm / 130ftlb at 4500rpm in its original configuration/installation.) Two Weber 45 DCOE carburetors. Mallory distributor. Bosch "blue" coil. Nippondenso 40A alternator. Remote oil filter.
Cooling: Volkswagen Rabbit aluminum crossflow radiator. Custom fabricated aluminum header/surge tank. Single electric fan (pulling) with shroud. Oil cooler.
Exhaust: homemade 4-into-1 header. Flowmaster "Hushpower II" (HP-2) muffler.
Transmission: BMW (Getrag) 4-speed.
Rear Axle: Ford Pinto (7.5").
Front Suspension: Frontline IFS, with an additional brace added between the shock towers. Non-concentric Delrin lower control arm bushings have been fitted to provide some camber adjustment. (They're currently adjusted to provide about a half degree of negative camber. Toe angle has been set to zero.) Custom fabricated tie rods. A speedwell front antisway bar has been mounted on homemade aluminum pillow blocks.
Rear Suspension: stock quarter elliptic leaf springs. Adjustable upper control arms facilitate easy adjustment of pinion angle. A custom fabricated lower A-arm combines the function of anti-tramp bars and a Panhard rod. (The A-arm's axle connection is welded to the bottom of the differential cover and utilizes a polyurethane bushing. The front connections utilize Heim joints.)
Wheels/Tires: Panasport aluminum 8-spoke wheels with Sumitomo HTR200 165/60R13 tires.
Brakes: dual circuit Lockheed-type master cylinder. Front "big brake" kit (apparently utilizes MGB rotors and calipers). Rear (Ford 9" diameter) drum brakes. Wilwood brake bias valve (mounted through-the-firewall within the driver's reach) and 10psi residual pressure valve, both on the rear circuit.
Electrical: Stewart Warner instruments. (The speedo and tach are mounted in custom-made adapter rings.) AEM "UEGO" air/fuel mixture gauge (which uses a Bosch wideband oxygen sensor). SVR sealed gel-cell battery. Signal Dynamics "Back OFF" electronic turn signal module (for automatic cancellation and for timing). The headlights and cooling fan are relay controlled.
Other Mods: fuel tank relocated to the left to provide space for the muffler. Custom designed and fabricated bonnet hinges that pivot and move the bonnet forward as it opens up. (With these fitted, the back of the bonnet doesn't rub against the bulkhead. Dzus fasteners hold the bonnet down.) Maradyne "Model 5000" heater (mounted below the dashboard).

How It Was Done

Engine Installation and Mechanical Details

BMW 2002tii four cylinder engine
BMW 2002tii four cylinder engine.

These photos were taken at Colorado Conclave 2008...

Two Weber 45 DCOE carburetors.
Two Weber 45 DCOE carburetors.

Foam sock air cleaners. The starter is on this side too.

1990cc, single overhead cam, originally rated 130hp at 5800rpm / 130ftlb at 4500rpm.
1990cc, single overhead cam, originally rated 130hp at 5800rpm / 130ftlb at 4500rpm.

Frontline front suspension
Some interesting front suspension details are visible here. This is an aftermarket design by "Frontline"
which replaces the Sprite's original knee-action shocks. (Koni telescoping shocks are used instead.)

Custom fabricated 4-into-1 exhaust header.
Custom fabricated 4-into-1 exhaust header.

BMW valve cover (cam cover)

Volkswagen Rabbit aluminum radiator.
Volkswagen Rabbit aluminum radiator.

Remote oil filter.
Remote oil filter. (Note also the headlamp and fan relays.)

Nippondenso 40-amp one-wire alternator.
Nippondenso 40-amp one-wire alternator. (Note also the oil cooler.)

Custom fabricated aluminum header tank.
Custom fabricated aluminum header tank. (Note also the fuel pressure gauge.)

Bosch blue coil and Mallory distributor.
Bosch blue coil and Mallory distributor.

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Other Mechanical Stuff (brakes, suspension, etc.)

Frontline front suspension kit
The Frontline front suspension kit replaces the original knee-action shocks.

Later-model master cylinders from a Midget or Sprite 1275 or 1500.
Later-model master cylinders as used on Midget 1275 or 1500.
(Dual circuit braking systems weren't standard on early Sprites.)

Sparco pedals

Note that the upper control arm has been radiused to make room for the Big Brake Kit brake rotor.
Note that the upper control arm has been radiused to make room for the Big Brake Kit brake rotor.

Flowmaster Hush Power 2 muffler
Flowmaster "Hushpower II" (HP-2) muffler.

The fuel tank has been relocated to the left to make room for the muffler.
The fuel tank has been relocated to the left to make room for the muffler.

Panasport 8-spoke aluminum wheels
Panasport 8-spoke aluminum wheels.

Sumitomo HTR200 tires.
Sumitomo HTR200 tires.

Adjustable upper control arms for setting pinion angle.
Adjustable upper control arms for setting pinion angle.

Hood Tilt Mechanism

Custom designed and fabricated bonnet hinges...
Custom designed and fabricated bonnet hinges...

...pivot and move the bonnet forward as it opens up
...pivot and move the bonnet forward as it opens up.

With these fitted, the back of the bonnet doesn't rub against the bulkhead.
With these fitted, the back of the bonnet doesn't rub against the bulkhead.

Dzus fasteners hold down the bonnet
Dzus fasteners hold down the bonnet.

Interior

custom fabricated transmission tunnel

note the convenient, removable shifter access cover

seat

Momo Indy steering wheel
Momo "Indy" steering wheel.

at right: the Wilwood brake bias valve

at left: Signal Dynamics Back OFF electronic turn signal module

Maradyne Model 5000 heater / AEM air fuel ratio gauge
Left: Wilwood brake bias valve. Center: Maradyne Model 5000 heater. Right: AEM air fuel ratio gauge.

louvered bugeye sprite bonnet


Glamour Shots

In Britain they call these Frogeye Sprites...

...but stateside we call them Bugeye Sprites.

Collectively, Austin Healey Sprites and MG Midgets are known as Spridgets.

Glasurit 55 clear-over-base paint system.
Bruce recommends the Glasurit "55" clear-over-base paint system.

Red Rocks Park, Colorado (between Golden and Morrison, west of Denver)
And for photo shoots? Red Rocks Park, Colorado (just west of Denver, between Golden and Morrison).

There's no trunk lid. These were designed to be simple and cheap, but now they're classic.

Photos from Colorado Conclave 2008 are by Curtis Jacobson for British V8 Magazine. All rights reserved.
The glamour shots taken at Red Rocks are by Bruce Uchida, and are used by exclusive permission.

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