BritishV8 Forum

General Category => Healey Sports Cars => Topic started by: J Man on January 25, 2009, 11:32:29 AM

Title: New '59 Bugeye project
Post by: J Man on January 25, 2009, 11:32:29 AM
I did my into post the other day but I wanted to wait till I picked up the car to do this post. It is a '59 and it is going to need a lot of work.

(http://i339.photobucket.com/albums/n461/JasonandJennifer/1959%20Austin%20Healey%20Bugeye%20Sprite/1900_1.jpg)
(http://i339.photobucket.com/albums/n461/JasonandJennifer/1959%20Austin%20Healey%20Bugeye%20Sprite/3556_1.jpg)

What I would would like to do is put a 215 Buick motor in it with a T5 tranny. I would like to put disc brakes up front and possibly change it to a 5 lug bolt pattern on all 4 corners. I would like to put coilovers on all 4 corners, maybe even try to figure out some sort of air ride set up for it. For the most part I will keep the body stock with the exception of removing emblems and maybe changing some of the lighting. I would also like to run 15" wheels all the way around.

So here are the questions I have to start off with.
1. Can anyone recommend a good manual? I would like something that would show exploded views of the car, especially the chassis.
2. I know I can update to disc brakes using later parts, is there a kit to switch it to a 5 lug pattern? If no kit, has anyone done this that can offer some advice?
3. For putting the 215 in, is there anyone that makes motor mounts to put motor into the car or will I have to fab these up myself? As far as shifter location, what would be the best choice of T5s to use?
4. The body will need repair work and I am sure i will have to replace some mechanical stuff, what is the best source for parts?

Thanks for reading this and I look forward to learning from everyones expertise.
Title: Re: New '59 Bugeye project
Post by: Moderator on January 25, 2009, 01:02:20 PM
Wow - looks like a great find - and a big project.

I can't answer all your questions... but I'll tell you my first phone call would be to request a FREE catalog from Moss Motors. Their catalog has exploded views of just about every system on the car.

Example:
(http://www.mossmotors.com/Graphics/Products/Schematics/SPM-039.gif)

I've never bought Sprite parts from Moss, but I've bought a lot of MGB parts there. Full disclosure: they're a sponsor of BritishV8. (Their ad investments keep this site free and growing.)
(http://www.britishv8.org/Sponsors/Moss-Motors-MGB.jpg)

As for body parts... quite a lot of the original tooling still exists. Look for parts labeled "British Motor Heritage" if you want high quality, original sheet metal.
Title: Re: New '59 Bugeye project
Post by: getagripgreg on January 26, 2009, 03:07:28 AM
Hey, congrats on the start of your project! It looks almost as rough as mine. :)

I'm early on in exactly the same project, but mine already had the 215 stuffed in about 30 years ago. You are going to have to make mounts. The ones in mine are very crude angle iron brackets, but they work. The sides of the 215 block are almost even with the frame rails (a little narrower) so it's an easy part.

I have a Muncie M20 gearbox. I thought it would be easier to setup the shifter where I want it with the external linkage.  I don't think this thing will need 5 speeds, though I will probably look for a taller final drive. (I drove it tonight for the first time!)

Any of the Haynes or Chilton type manuals will be helpful.

I've not seen any 5 lug conversions, and I don't know why you'd want to do it. 15" wheels look too big on a Bugeye for my taste.  You'll need to custom machine front hubs for 5 lugs. Expensive. Axles can be made with whatever pattern you like, but again, expensive.

Front disks are a very easy swap. Just buy a complete front suspension from a later car (everything except the springs and upper shocks are required. If you want something more radical, fabrication is required... or money... Huffaker makes a racing brake kit using MGB calipers and Spitfire rotors.

Moss Motors is a great parts source. Ebay is usually pretty good for sprite parts.
Where are you located?

Cheers,
Greg
Title: Re: New '59 Bugeye project
Post by: J Man on January 26, 2009, 12:14:38 PM
I am in NW Ohio, I found the car in IN. The 5 lug thing is more for a better selection of wheels. I plan to swap out the rear axle as I plan to get as much power out of the 215 as I can. I have found one place that said they can make me a brake kit. I will also be using a smaller tire to make it look right in the wheel well. My reason for the 5 speed is for the fact that they are easy to find being from a S10 and they are small.

I have 2 catalogs on the way, Moss and Victoria British LTD.

I have noticed that a lot of times the sprite is linked up with the Midget, are most of these parts compatible with each other? I have seen that a lot of the advertisers make stuff for the Midgets but there are not a lot for the sprite.
Title: Re: New '59 Bugeye project
Post by: Moderator on January 26, 2009, 01:46:14 PM
QuoteI have noticed that a lot of times the sprite is linked up with the Midget, are most of these parts compatible with each other?

Your bugeye is sometimes referred to as a "Mark 1" Sprite. It was produced in the MG factory at Abingdon. After a couple of years of Sprite production, decisions were made to go to a fixed-fender design with a smaller, flatter and cheaper bonnet (hood), and to add a boot (trunk) lid. At the same time, a decision was made to introduce an MG-badged version of the same basic car. The MG version would sell at a slightly higher price. So, a "Mark 2" Sprite is essentially the same car as a "Mark 1" Midget, a "Mark 3" Sprite is similar to a "Mark 2" Midget (etc. There were five generations of Sprite.) The Sprite-badged version of the "Spridget" ceased production in 1971 (i.e. several years after the Healey 3000, in 1967), but the Midget continued in production through 1980.

Here's a quote from a BritishV8 article about the British Motor Heritage:
QuoteMGB fans sometimes forget a few facts about the little "Spridget" models, like that the MG factory at Abingdon had already produced over sixty thousand Spridgets before MGB production started in May 1962. That number includes all 48999 of the Mk.I (aka "bugeye" or "frogeye") Sprites. Their production run lasted from March 31, 1958 through January 1961. The Mk.II Sprite and Mk.I Midget were both launched in 1961. In 21 years and 8 months of production, almost as many Spridgets were built as MGB roadsters. Like the MGB, these little cars featured elegant, modern "unitbody" construction instead of frame-on-body construction.

All that said... your car is a bugeye, and thus it's an earlier year-model car. Lots of things changed in later years. For example the brake system is better in later models, as mentioned earlier in this thread.

You might enjoy this article. Lots of Sprite pics! MG Midget Bodyshells - Being Assembled by British Motor Heritage (http://www.britishv8.org/Articles/BritishMotorHeritage-Midget.htm)
Title: Re: New '59 Bugeye project
Post by: J Man on January 27, 2009, 11:16:35 AM
It is pretty cool that they can make the old bodies like that, too bad I can't find stuff like the for my old model Ts.
Title: Re: New '59 Bugeye project
Post by: J Man on January 27, 2009, 11:36:34 AM
Yesterday I was outside unloading the car of the trailer, it was 14 degrees/7 with the wind chill. It look way too long as something was locked up. When I loaded it I used the winch on my truck and did not notice the rear wheels would not turn. When I wan to unload it, I went to make sure it was in N and I could not get the shifter to move, the clutch pedal went strait to the floor. I had to use the winch to pull it off my trailer, then over to in front of the garage door. Then I winched it by hand a little till I could get it into position to use my truck to push it in to the garage. The only damage was a broken tail light lens. At leas now I can use my jack to lift up the rear to move it where I want it to go.  I am going to disconnect the drive shaft so I can get it to roll easily. I am actually going to be working on it in another building.  

I noticed on mine and others that there is a round hole on the rocker, What is that for?
Title: Re: New '59 Bugeye project
Post by: Moderator on January 27, 2009, 11:46:25 AM
QuoteWhat is that for?

Jacking point for the jack that originally came with the car - but if I were you I wouldn't plan on using it. A "scissors" jack is less likely to slip.
Title: Re: New '59 Bugeye project
Post by: J Man on January 27, 2009, 12:36:34 PM
Thats good, Basically I wanted to make sure I could fill in the hole when I get around to the body work stage.
Title: Re: New '59 Bugeye project
Post by: Bill Young on January 27, 2009, 02:20:16 PM
Hello Jason, welcome to the world of modified Spridgets (Sprites and Midgets sort or run together since they are so much alike)
I'll try a few answers in order, 1. as already mentioned either the Victoria British or Moss catalogs for pretty good exploded views of the car. 2. No 5 lug upgrade that I've ever heard of, most stick with the original 4 on 4" lug pattern if they're not changing the eitire front suspension for something else. 3. Motor mounts, you'll have to fabricate something for yourself, nothing off the shelf. As far as transmission choice, that depends on how far back the motor is installed, but for the V8 my guess is that the S10 T5 shifter location would be better than that of the Camaro type box. 4. Parts, that's really hard to say, depends on what you need. As far as body panels go VB or Moss are about the same as the panels all come from British Motor Heritage anyway. For other items it's worth the time to shop around a bit, you can save some money when things are on sale or from some suppliers. If you have specific needs just post a question and I'm sure one of us will pass on what we know.
As far as the drive line goes, I think that for the money it's hard to beat a narrowed GM 10 bolt differential assembly. Great selection of ratios and posi tracs available at a reasonable price and they aren't too heavy. Most will handle the power of a small V8 quite well and if you want to keep the 4 X4" lug pattern the rear axle from a mid 70s Monza or Vega has the same lug pattern and the brakes clear 13" wheels.
Title: Re: New '59 Bugeye project
Post by: MGBV8 on January 31, 2009, 10:12:29 AM
Plus sizing pros & cons:

http://www.britishmotoring.net/Archives/2005_Winter.PDF
Title: Re: New '59 Bugeye project
Post by: J Man on February 01, 2009, 11:53:53 AM
Thanks for the link.

While doing my searching on the net, Coker states that the current proper tire for the MK1 Sprite to be a 145R13 with a 22.30" overall diameter. I have found a 155/60R15 to have a 22.32" overall diameter. The 145R13 has a 5.8" cross section while the 155/60R15 has a 6.10" cross section.

The wheels I would like to use come in a 15x5.5 for one style and 15x4.5 or 15x5.5 for the other style. I just need to check the backspacing/offsets to see how they would fit in the fender.
Title: Re: New '59 Bugeye project
Post by: J Man on May 25, 2009, 11:50:24 PM
I have not had a lot going on car wise (unemployment does not allow for extra money for car stuff). I would like to find the spindles (uprights) to convert to discs, What years do I need to look for? Do I only need the spindles or do I need other parts as well? Thanks
Title: Re: New '59 Bugeye project
Post by: HealeyRick on May 28, 2009, 04:07:49 PM
Best thing to do is find a later (1964 +) Spridget at the Pic & Pay and have them torch off the front suspension for you including the A-arms, then buy a major suspension kit from Moss.  You're going to want to rebuild the front end, anyway, and A-arms tend to get trashed in the trunnion bushing area.  Also grab the master cylinder from the later car and buy a rebuild kit for that as well.  The disc brake cars have a larger bore than the Bugeye.
Title: Re: New '59 Bugeye project
Post by: J Man on May 28, 2009, 06:14:35 PM
Our yards up here do not have old stuff. it is all gone so I am stuck with e bay and maybe a nice person on a site like this. That is why I need to know exactly what I need to do the conversion. I do plan on buyer better brakes so I am more concerned with the stock parts needed and what years.
Title: Re: New '59 Bugeye project
Post by: HealeyRick on May 28, 2009, 07:54:40 PM
Go here, this will tell you what you'll need:  http://books.google.com/books?id=V3STrysMNjQC&pg=PA4&lpg=PA4&dq=spridget+big+disc+brake+conversion&source=bl&ots=p5FMXchZkh&sig=2hrNX3P7DYwpDLT94IjL5njw1cc&hl=en&ei=9CIfSrbvItyptgfUqdzsAw&sa=X&oi=book_result&ct=result&resnum=5#PPA125,M1  By the way, this is a great book, well worth the money if you're into performance improvements
Title: Re: New '59 Bugeye project
Post by: Bill Young on May 29, 2009, 08:44:53 AM
Jason, the front discs from any Sprite or Midget from 1962-1979 will work. There should be a British Car or MG club in your area, I'd try contacting them for parts. Most of them will know of someone who has the parts you need for the conversion. I'd say get the complete spindle assembly and the lower A arms. (You should also check Craigslist in your area. Often you'll see listings dealing with MGs or British cars from a local "dealer" in parts and cars there) They will bolt on to your car. The front brake lines will have to be changed because of the different fittings used, but you would probably be replacing those anyway. The later A arms will also have the correct holes and reinforcements for using a front sway bar which you will want to add to the car anyway. As Rick said, while you're at it get the brake and pedal assembly from the donor car if you can. The master cylinder will be better sized for the disc brakes and the entire assembly should bolt in place of your original pedal box. Don't throw any of the old parts away, the are worth some good bucks for the guys restoring Bugeyes. With a good brake pad such as the EBC greenstuff items you should have reasonable brakes for a street car.
You should be able to fit up to a 13X6" wide wheel with up to a 185 series tire in the wheel arches of your car. Hap at Acme Speed shop http://www.acmespeedshop.com/  has the wheels up to 7" wide but I'd probably stay with a 6" wheel unless you plan to do flares on the car. You'll want to upgrade to 7/16" diameter wheel studs for sure with the V8. Those can be sourced locally or through the Winner's Circle. If you're in doubt about the wheels or offset contact the manufacturer or someone like Hap who has the experience and knows what will work and what won't.
Of course all this is designed to keep the original 4 lug pattern up front and 13" wheels. You can go as wild as you like, but start changing the front suspension bits, hubs, brakes, etc and it gets expensive and time consuming to work out the engineering details. It's been done before, check out the cars in the photo gallery for some of the options already taken.
You will have to change the rear axle for sure, the original axle will not hold up under the torque of a V8 or V6.
Title: Re: New '59 Bugeye project
Post by: Bugeyev8 on June 12, 2009, 05:11:00 PM
sounds to me like this project is way over your head..

To get any engine other than a stock engine or small Jap engine the Bugeye will require Extensive fabrication and engineering, The Bugeye is a unibody car that will require a frame to be made to handle any V6 or V8 engine, If you don't have these skills or know someone who does ..stop now before you end up with a pile of junk in your yard
DVC004791.JPG
Title: Re: New '59 Bugeye project
Post by: Moderator on June 13, 2009, 11:59:26 PM
Brian wrote: "The Bugeye is a unibody car that will require a frame to be made to handle any V6 or V8 engine"

Strengthening and stiffening the unibody bodyshell is recommended, but IMHO adding a "frame" is an inelegant way to do that. I had a great ride with Bill Young in his V6 Midget just last week in Durham at the BritishV8 meet. That car doesn't have a frame, but it does benefit from a nice roll hoop supplemented with a "Petty bar". A Petty bar goes from the main hoop forward and downward to a mounting plate on the passenger-side floorboard. I think Bill's is great! It doesn't get in the way of either the driver or passenger, yet the bar seems to eliminate beaming and scuttle shaking. I don't know the extent of reinforcements under the floor, but a frame wasn't added.

(http://www.britishv8.org/MG/BillYoung/BillYoung-S.jpg)

(http://www.britishv8.org/MG/BillYoung/BillYoung-T.jpg)
Title: Re: New '59 Bugeye project
Post by: Bugeyev8 on June 19, 2009, 05:19:10 PM
Curtis

Take it from someone who has done these type of things to several Bugeyes ,

I agree  Bills car is very nice and was done well built.....it is a Midget not  a Bugeye, the Bugeye has 1/4 springs and has nothing to support the rear of the springs should you decide to put in full leafs, if you go with a 4 link....you will also need to fab up a mounting stsyem for the coil overs if you go this way, you can't run a Chevy rear end on 1/4 springs and have it work right, not to mention the firewall and frame sections that need to be removed for the engine to even fit are structural and need to be replaced with something

to put a V8 in a Bugeye like Jason is wanting to do...it will require extensive work

I am not saying you could not just stuff a v8 in there and cut all the metal and hack it up and make it run, but I have seen at least 4 of these myself and they were not only ugly and crude they were just unsafe, I had one with an olds 215 in it, they cut the frame and firewall and just welded angle iron for mounts, yes It may have run but...how fun could it have been to drive ?

Everyone wants to use the BOP engine for everything, but it is not right for this application, you will have to cut off a leg in order to drive it, I would think hard about using a 4 cylinder or a V6 and not that old V8

I hate the 215s and will never ever touch one again for anything, it is an antique and was outdated when it was new and more so in the Range Rovers, the Chevy LS is a much much better engine and is actually narrower that the 215,  the one in my friends 1973 240z was dynoed at 350hp to the rear wheels, he paid 3k for the engine and trans from a wreckers and threw a cam and headers on it and that was it !! try to get that from a 215 will cost you 2x that

This site is set up so people can decide if they want to do something based on others who have done the same thing, I just want Jason to know the facts here so he can make an informed decision and get his car running how he wants it, I would hate to see it scrapped because he was over his head , we have done V8s, Rotarys, Toyota engines, and more into Bugeyes, we know what we are talking about when it comes to Bugeyes with engine swaps

I look at cars on this site and others with engine swaps...and see things that really really scare me, I owned a GT6 that had a 302 V8 that was on this site, it came with another car I bought and I got to see first hand how crude and unsafe this thing was

Curtis...just because someone has done it ...does not make it correct , I am so sick of reading stuff on the net from people that just sit in front of a computer and read to get their information, so much of the info on this and other sites is 2nd or 3rd hand and is way distorted, knowing part of the truth is not enough    


just my 2 cents, if I offended anyone by talking bad about the 215..sorry...it is just how I feel
Title: Re: New '59 Bugeye project
Post by: Bugeyev8 on June 19, 2009, 05:32:36 PM
This is how I do things..jap 4 clyinder 170hp, very little cutting...goes like hell
engineswap.jpg
Title: Re: New '59 Bugeye project
Post by: J Man on June 24, 2009, 12:23:28 AM
Sorry not into the Jap stuff but what is that out of?  Is yours factory RHD of did you convert it?
Title: Re: New '59 Bugeye project
Post by: HealeyRick on June 24, 2009, 05:29:40 AM
Brian,

Very tidy installation.  Looks like a blast!

Rick
Title: Re: New '59 Bugeye project
Post by: Bill Young on June 24, 2009, 08:12:25 AM
First, thanks for the kind words Curtis. There are indeed no extra frame mods in my car except for the center of the crossmember being relocated back 2" for transmission clearance. The stiffness in the chassis comes from the basic Spridget design and any reinforcement added by my roll bar. I was very careful when selecting and mounting my engine that I didn't have to cut or alter the main chassis rails in any way just for that reason, to maintain strength. I have seen the additional reinforcements added by other builders and most did that very professionally losing nothing by perhaps a bit of ground clearance. Brian, I most heartily agree and have said so on many occasions, unless you are an experienced builder and know what to expect as to the drivability of your car a V8 is not a good choice for a Spridget. They just require too much surgery and reinforcement to the car. They've been done before, I even owned one years ago with a 283 Chevy in it, but it wasn't an ideal choice. The foot wells were quite a bit smaller than stock which limited foot room and made the car a bit uncomfortable to drive for any length of time. I'd hate to think of trying to make the 2500 mile run to North Carolina and back as I just did in my car in a V8 powered Midget. Jason, if you're not into the "Jap" stuff as you say then your choices are indeed limited, but Brian has a vailid point. Unless you have a lot of experience and a big ($10K at least) budget you'd be much better off with either a V6 or just building up a 1275 for the car. There's just no way to build one of these on the cheap without having to cut corners that would result in your safety being compromised. If you go with a V8 you would definitely need much better front brakes, that means major suspension mods and custom components which are expensive. The stock suspension and brakes with upgraded pads should be good for some increase in weight and up to around 150 hp, anything more than that and you need upgrades.
I've been involved in hot rodding for over 40 years now and like Brian have seen some poorly built projects and many abandoned mostly because the builder selected the wrong engine for the chassis and the techincal problems overwhelmed them. Stick with something within your experience range and budget for a first build and you have a lot more chance of success.
Title: Re: New '59 Bugeye project
Post by: Bugeyev8 on June 24, 2009, 12:05:34 PM
as Bill said start simple, you can always re build the car later on, I have re done several of my cars over the years and made huge changes sometimes...sometimes small ones, choose what is right for you at the time, look at cost of all parts before you start, get an idea of what you plan to spend and how much work you can actually do yourself, I have a friend that did a Nissan V6 in a Triumph TR6 for his first swap and he did not ever do anything like this before, he does not weld at all, he fabricated wooden and cardboard mounts and had a shop weld them up, but this also costs money..so add this into the final costs

what ever engine you decide ,get the car into a driving project car and then after working the bugs out take it apart and paint/powder coat,ect , by doing this will save you alot of troubles in the long run...trust me on this one

just because you have a 215, that is not a good enough reason to use it, this is the first mistake people make is to use an engine because they have it or can get it cheap or a good one is "my buddy has this engine" I have never done a swap with any engine because I had it, I went out and bought each specific engine after months of research and measurements

also..the S10 T5 will not live long behind a 215 with real HP stock 215 has about 140hp, you will need to get a Camaro V8 trans best is the World Class version and swap the rear housing from an S10 to it, the V8 ones have larger bearings and will hold up alot better, we just did this for a 46 Ford truck to get the shifter in the right spot, worked great !!
Title: Re: New '59 Bugeye project
Post by: J Man on June 25, 2009, 10:27:55 AM
From what I can tell is that because I am new to Sprites and not as familiar with unibody cars and  asking a lot of questions that means I should just give up since I will be building a unsafe pos that I will eventually run out of money trying to build. Even though I have only made a few posts on here it seems that to a few of you that a am a car building moron.

At no point has anyone taken the time to ask about what experience I have, what my budget is. I guess since I am not the Sprite guru that all of you are I should just give my car to one of you before I ruin it with my ideas. Never mind that I have a couple other vehicles that I am working on, collecting parts for or just sitting on waiting for other things to get done.  Also for what experience I lack I have friends to make up for it. I have one friend that has mechanic experience to assist if I need help, another friend is a certified welder that can more than handle the stuff I am not comfortable with. Then I have my other friend that is a retired mechanic, builds cars for customers and has an automotive encyclopedia of information in his head and has the fabrication experience that would surpass just about anyone. So between the 4 of us and a few other people I think I can handle doing a few things that some think are impossible for me (although you know nothing about me)

My wife just gave birth to our first son. I know nothing about babies and am asking a lot of questions, all people with more baby experience than I have. i am sure some of my questions, thoughts and Ideas may seem dumb, odd or simple to them but being my first to me it is new. But if I relate what you are telling me since the baby will cost me more money over his life span than what is in my pocket I should give up. Since I might not do everything right and might mess something up once or twice over the next 18 years that I am responsible for him, I should just give up.
Title: Re: New '59 Bugeye project
Post by: Bill Young on June 25, 2009, 11:57:19 AM
Jason, first let me apologize if I in any way implied that you didn't know what you were doing or had the necessary skills or experience. Your posts did mention a very limited budget and your basic questions did imply not much experience with engine swaps in Spridgets so as you requested both Brian and myself have tried to offer our best advice based on our experiences. I'm sure that you and your friends can accomplish the necessary mods to the car to get a 215 V8 installed, but from your mention of a limited budget for the project you might not be able to afford to complete the swap unless you plan on taking several years to finish it. With the arrival of a new son you might well find that hobby money will get even tighter.
What both Brian and myself don't want to see happen is that you begin the project, cut up the Sprite and then run out of time, money, or inspiration and then wind up losing what you have already invested when you sell it off. That's the usual scenario for incomplete projects, losing lots of money.
Installing a V8 into a Spridget is not an easy task and will take a lot of fabrication to do well. You may well use up your friends with a project like this, especially the welding when you have to replace about a third of the firewall and footwell area as well as reinforce the main frame rails and transmission tunnel. That's a lot of work, I know and it takes hours to fabricate the panels and get them welded in place.
Add in the cost of replacing the rear axle with a stronger unit, having it narrowed, and then fabricating the necessary brackets for he suspension, and you are just getting started on some of the more expensive parts of a conversion. My conversion took me about 3 years of slow progress and budgeting to complete and I didn't have to do about half the extra work you would for a V8 car. I budgeted about $3000 for the project, wound up spending almost $5000 and that was 10 years ago. I'd think that at minimum you'll invest close to $10,000 even if you wind up doing almost all the work yourself including paint. Start farming that out and you'll wind up closer to 15K. If you've got that kind of hobby money then by all means go for it. If not then we just advise considering that there are other options available that are simpler and would cost much less. Your choice, we just offer you our experience based on having built Spridgets with V6s, V8s, and other engines. I don't know the depth of Brians experience in other areas, but I've been involved in hot rods, street rods, and other cars for years and this isn't my first engine conversion. Here's a photo of my last street rod built in the mid 80s as an example of what type of experience I'm bringing to the discussion.
Lobucs.JPG
Title: Re: New '59 Bugeye project
Post by: Bugeyev8 on June 25, 2009, 12:01:30 PM
If you get that idea from what I have said, it was not intended

I can only speak for myself here but I just hate to see people get over their heads with a project and was just trying to help you set a realistic goal

as to your background in cars, from the first posting that you made asking if there were mounts availible for the swap, lead me to believe that you did not have much automotive background, I appoligize to you for that if I was wrong

you should not give up on anything because someone else says something negative, do what you want to do..it is your car, just be safe about it

Good luck with whatever road you choose, if there is anything you need help on let me know
Title: Re: New '59 Bugeye project
Post by: HealeyRick on June 27, 2009, 02:21:44 PM
Jason,

I don't think anyone was trying to disrespect you ... just trying to point out that this is not the easiest swap in the world.  It requires a lot of fab and engineering skills.  If you don't have those skills, you'll need to find someone who does. And, unless they're one of your buds, you'll have to pay beaucoup bucks to do the work.One of the great advantages of a forum like this is to learn from the people who have already gone down this road and have the scars to prove it.  Don't think anyone is trying to discourage you from making the trip, just want you to know what awaits you on †he journey.

Rick
Title: Re: New '59 Bugeye project
Post by: BlownMGB-V8 on June 27, 2009, 03:06:42 PM
Just keep in mind that different people will do a conversion different ways, and always pay closest attention to those who have actually done the swap you are considering. It is usually not real helpful to solicit advice from someone who dislikes the engine you would like to use, unless you want reasons to not use it. Many things may be possible even when common opinion is against them.

So rather than getting angry at Brian, just consider his perspective. He would never do this swap. He hates this engine. He will have every conceivable reason not to do it, and for him that is the right choice. He will never agree with you on it unless you change your mind, but that isn't a bad thing. Greg otoh will be a strong ally, and Rick and Bill will help where they can, both quite capable of pulling your chestnuts out of the fire on occasion. So pick their brains and find out all the ins and outs of the conversion. Use the information Brian gives you to your advantage. He will help alert you to trouble areas that you might otherwise miss until it's too late to do anything about it. But then, you already knew all of that I suspect.

Jim
Title: Re: New '59 Bugeye project
Post by: getagripgreg on July 02, 2009, 12:38:04 AM
Oh boy! This has gotten exciting while I've been away. :)

Lots of very good advice given here and I understand your response, Jason.  

I would agree in principle that for this project to be a success, it is going to take alot of work and alot of money. However, one man's POS is another man's pride and joy.  Success is subjective and beauty is in the eye of the beholder.

MY 215 Olds powered sprite is still a vision in my head of what I imagine success to be. Right now it is a rusty POS that someone else gave up on 30 years ago when they ran out of talent or motivation or money.

I have about $3000 invested so far, to make the car go, turn and stop. But it is still a horrible turd. It is a safe bet that I will have dumped AT LEAST $10K into it before it is "nice". Another $5K on mechanicals and $5K on cosmetics. My boss, who has been building vintage race cars for 25 years has a rule of thumb that any "toy" car, that is a car that's just for fun, will cost $20,000 to finish.

My car might run and drive, but I'm stalled out because I face the real hard stuff now. I need to design and fabricate a structure to reinforce the front half of the car. I need to redesign the steering column and weld in joints.  Hell, even the simple bodywork and floor repair needs doing, and I'm not in the mood to suck rust dust right now! :P

FWIW, I build vintage race cars for a living and have done so for 20 years. I'm currently restoring the 64 Alfa Romeo TZ2 that is on the poster for this year's Pebble Beach tour, and I built the drivetrain for a Dusenberg that will be on the grass there too. We have a Jaguar XKSS in the shop right now that is inspiring me regarding a square tube front subframe for the Bugeye, JUST LIKE A D-Type! (imagine how cool that could be...)

So with this background and access to the shop I work in, I still am daunted by my V8 bugeye project. Then I decide on something like gauges, which I don't have yet... That 5" Smiths Chronometric in the XKSS is PERFECT!  Guess what, it costs $500 for a replica. I expect that in the end my dash will have $1000 in it.  Choke.

Jason, you are starting with a big handicap of time and budget. But new fathers with limited means have made great art before, so there is no reason to say that you cannot do the same.

I wish you the best of luck and will help where I can.

Cheers!

-Greg
Title: Re: New '59 Bugeye project
Post by: B-Fast B-Strong on April 20, 2010, 03:20:20 PM
The ford Durotec engine is a I4 engine that will make 250hp easy , all aluminum , just a tad over 200lb's and fits nicely. You can get a bell housing to fit a T5 , intake for two webers, stand alone ignition mod. The car will handle better and go like a bat out of hell and you don't have to cut it all up.
Will

duratec.jpg

Jayson,

Added a picture of the engine and here is another , don't let your feeling get hurt . I did once and I think these guys mean well. They have been there and done that ! Google Quad Rod , they have all the stand alone stuff for the Ford Zertec and Durotec engines and I predict these will be the hot engine swaps in small British sports cars.

Will
0812rc_09_zgm_quad_4_ecotec.jpg
Title: Re: New and old '59 Bugeye projects
Post by: ToyBug on June 03, 2010, 02:58:49 AM
My two cents goes something like this: the Spridgets are not the ideal subject for engine swaps primarily due to the unit body....just about every bit of what little sheet metal there is is structural...cut stuff out with care, and be prepared to think seriously about what will take it's place!  My first Bugeye swap was a Volvo b16B and four speed done in 1963. New motor mounts, front and rear were the major part of the deal, and the fronts failed later due to stress and vibration, taking out sections of the top hat main Sprite frame rails. My current car, also a Bugeye, begun in 1974 has a 74 Toyota Corolla 2TC 1600 with a Toyota M50  5 speed. MUCH more had to be cut away and replaced, to include all of the tunnel forward of the shifter, and both inner foot wells had to be refabricated. The end result was a better swap, but much more work. I have often thought that if I were to do it again, I would build a complete tube frame and drop the Sprite shell over it. With 20/20 hindsight, it would have been easier.
Of course, now there are many more interesting motors available to swap into the Spridget, to include the rotaries, and the Miata packages, perhaps even bike motors.  With any vee type motor, 6 or 8, the flywheel diameter and trans size will eat up valuable footwell width, to the point that fitting three pedals will be a challenge unless your shoes are REALLY narrow. The alternative automatics are also wide, and I just can't see an auto in a sportscar unless it's a drag machine.
Weight is also an issue. the Spridgets are very nicely balanced to begin with, and given the BMC original motor and trans are NOT light, many modern especially Japanese power packs are considerably lighter, which also contributes to peformance of all types. Whether you want to go fast, stop fast, or go around corners fast, weight is your enemy.
Back in the olden days, we thought that 100 bhp out of a 1600 was good. Modern engine managment systems, turbos and fuel injection make that seem puny. I will witness the fact that anything over 100 hp in a 1500# car is a LOT to handle. A v-6 or 8 is really overkill, and after the third burnout ultimately not that much fun to drive.  Many of the modern motors will offer much more than that and run all day, unlike the original lumps.
When I did my first swap, it was considered pretty strange and frowned upon by one and all. The mood was a bit more progressive when the second was started, and now I can see that it is pretty normal as far as (Spridget) car stuff goes. It's nice to finally grow into the mainstream...
Bottom line, if you want a car that is fast, handles well, looks good and is relatively practical to drive, look long and hard at the modern four bangers out there in the yards. If you are into freak shows, and are a pretty competent mechanic, fabricator and shadetree engineer, and have lots of time and even more $, go for the v-8. Or maybe a Chrysler v-10 Viper/truck motor...now THAT would set one apart from the crowds...maybe Leno would be interested...
Dan
'59 Austin-Healey Bugeye, 45 DCOE Weber carbureted Toyota  2-TC 1600, Toyota T-50 trans, inboard shocked front suspension, coil over four bar rear suspension, right hand drive, and 36 years of time......
Toybug001.jpg
Spritefrontend001.jpg
Title: Re: New '59 Bugeye project
Post by: B-Fast B-Strong on June 04, 2010, 12:24:28 AM
Well there you go ! I will not be the first to put inboard shocks in a spriget. I am going to use shorter coil-over and make a lighter lower A frame.  Always someone been there done that. Dan I would like to know how that has worked out for you. I like the design and I bet it works well.
Thanks for the pictures. William
Title: Re: New '59 Bugeye project
Post by: Bugeye RX on July 17, 2010, 10:46:12 PM
YO J-man, I say go for it.   I made some pretty big cut to the uni-body myself and I'm far from being an engineer.  I just used common sense and strengthened the areas I cut and made sure I installed addition stiffeners and supports.  As I was once told, It's your ride feel free to let the sparks fly and see where it takes you. Good luck.
Title: Re: New '59 Bugeye project
Post by: J Man on September 05, 2010, 10:14:32 AM
I sold the one in the pictures from my original post. I ended up picking up another one that was cheaper to purchase, more stripped down (less spare parts to worry about) and overall better suited for what I want to do.
Title: Re: New '59 Bugeye project
Post by: bobpa49er on June 21, 2012, 12:29:43 AM
I wanted to do that same swap for 20 years. I bought my first bugeye in college 45 years ago and 5 years later I picked up a Buick with the aluminum 215, but after keeping it for 15 years, and selling that first bugeye after I got a second better driver, I decided against it for essentially the reasons listed here. I knew classmates in high school who had put a chevy small block in a bugeye, and broke his back when he flipped it on a country road in central CA. I had also test drove one in the Bay area during college that a guy had driven out from back east in, with no hood they had stuck headlights on sheet metal strips bolted to the inner fenders, had the chevy rear end sticking out  6" on each side, with a powerglide that he coasted down a SF hill to jump start w\\ a dead battery. I was not impressed, even always thought the aluminum v-8 would solve some of the issues.
I kept that 2nd bugeye though, even when I stopped driving it when it had an air leak, water leak, gas leak and oil leak, and decided 2 years ago before retiring that I'd do the swap project to something entirely different, but equally fun. I pulled the 948,  radiator, fuel tank and am in the process of converting it to a poor man's Tesla. I have 67 hp, 115 lb. ft. rated AC electric motor running at 108V (which has 100% torque available at 0 rpm, by the way,) along with the necessary 600 amp controller, BMS, 5 KW charger and 300 lbs of LiFePO4 batteries. I'm hoping for a total weight of > 1,800 lbs and vette-like acceleration and handling, with a 100 mile range. A fun driving machine, with none of the typical mechanical issues to deal with.
I'd love to find someone who wants to part with one of the speedwell monza FG or CF hoods, with the tiny opening (I don't care about cooling with no radiator,) at a reasonable price? Is anyone out there looking to get rid of one?
Title: Re: New '59 Bugeye project
Post by: Moderator on June 21, 2012, 07:14:50 AM
Welcome to BritishV8, Bob.

Poor man's Tesla? I want to know much more about your project, but I think you should start a brand new message thread about it.
Title: Re: New '59 Bugeye project
Post by: BlownMGB-V8 on June 21, 2012, 09:27:55 AM
I do too.We've talked about an electric before but they are very scarce. Show us the way?

Jim